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Heavy Metal Fabrication

The heavy metal fabrication services by Miracle Welding Inc. provide large and heavy component fabrications for commercial and industrial applications. We offer fabrication methods such as pipe bending, forming, cutting, sawing, machining, pressing, punching, and welding. Working with aluminum, carbon steel, copper-nickel, iron, sheet metal, stainless steel, steel, and steel plate enables us to fabricate components for most industries. Our facility can accommodate parts that weigh up to 20,000 lbs. We can bend material to angles from 0° to 180°; our bending diameter is .5″ to 2″ with a wall thickness of .058″ to .120″ for schedule 5 to 40. Cutting capabilities can accommodate lengths of up to 60′ and a cutting width of up to 18″ x 21″. Our equipment will turn parts with a diameter of up to 17″. Parts up to 96″ long, up to 50″ wide, and up to 24″ high can be machined, and we offer a rolling thickness of up to 3″, and a tapping diameter of up to 3.50″. We work to tightest tolerances of ±1/16″. In addition to heavy metal fabrications, we offer assembly, finishing, and painting services.

We are experienced fabricators that serve the commercial, industrial, building, construction, and machine building industries. To learn more about our heavy metal fabrication service, please see the table below or contact us today.

Projects

Heavy Metal Fabrication Service Capabilities

General Capabilities

Large Components
Heavy Components

Fabrication Method

Pipe Bending
Forming
Cutting
Sawing
Machining
Pressing
Punching
Rolling
Beveling

Tapping
Threading
Flame Cutting
Plasma
Grinding
Power Brushing
Painting
Welding
Rotary Draw Bending

Materials

Aluminum
Carbon Steel
Copper-Nickel
Iron
Sheet Metal

Stainless Steel
Steel
Steel Plate
Structural Steel

Raw Material Forms

Sheet
Plate
Strips
Rounds
Squares
Flats
Angles
Pipe

Tubing (Round, Square, Rectangular)
Channel
Threaded Rod
Rebar
Bar Grating
Expanded Metal
Bar Stock

Bending Angle

0 to 180°

Bending Diameter

.5 to 2 in

Bending Wall Thickness

Schedule 5 to 40
.058 to .120 in

Cutting Length

Up to 60 ft

Cutting Width

Up to 18 in

Cutting Height

Up to 21 in

Turning Diameter

Up to 17 in

Machining Length

Up to 96 in X

Machining Width

Up to 50 in Y

Machining Height

Up to 24 in Z

Rolling Thickness

Up to 3 in

Tapping Diameter

Up to 3.50 in

Weight

Up to 20,000 lb

Tolerance (+/-)

1/16 in

Fabricated Products

Machine Frames
Heavy Plate

Additional Services Provided

Assembly
Finishing
Painting

Production Volume

Medium to Large Repeating Business

Additional Information

Industry Focus

Commercial
Industrial
Building

Construction
Machine Builders
O.E.M.

Intended Application

Heavy Machinery
Mezzanine
Handrails
Gates

Weldments
Beams
Tanks

Industry Standards

AISC (American Institute of Steel Construction)
ANSI (American National Standards Institute)
ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials)
AWS (American Welding Society)
DOT (Department of Transportation)
Mil-Spec (Military Specifications)

File Formats

Bend-Tech SE
Structural Material Manager
Drafix (SolidEdge)

BIMsight
Robo-Met 3D (UES)